Raw materials sticking is a common problem that can occur in various manufacturing processes such as in the production of bricks, blocks, and paving tiles. It happens when the materials used in the process stick to the equipment surfaces and cannot be easily removed, causing delays, production downtime, and reduced efficiency.
One solution to this problem is to heat the equipment, specifically puncheons. Puncheons are large plates that are commonly used in the brick production industry for the production of bricks, blocks, and tiles. By heating puncheons, the materials being used in the process become less viscous, reducing their tendency to stick to the equipment surfaces.
There are several ways to heat puncheons:
- Hot Water Bath: A common method of heating puncheons is to immerse them in a hot water bath. The hot water is circulating from a large tank through some pipes inside pucheons, and the heat is transferred to the puncheon walls, heating the contents inside.
- Steam Heating: In this method, steam is used to heat the puncheons. Steam is circulated through pipes that are wrapped around the puncheon, transferring heat to the contents inside.
- Electric Heating: Electric heating elements can be installed on the puncheons, which heat the contents inside. This method is often used in smaller-scale operations.
- Induction Heating: Induction heating uses an electromagnetic field to heat the puncheon. The puncheon is placed in a coil, and an alternating current is passed through the coil, creating an electromagnetic field that heats the puncheon walls.
In addition to heating puncheons, there are other ways to prevent raw materials from sticking to equipment surfaces. One way is to use non-stick coatings on the equipment surfaces. Another method is to use release agents, such as silicone sprays, to reduce the adhesion of materials to the equipment.
In conclusion, raw materials sticking can be a significant problem in various manufacturing processes. One solution to this problem is to heat the equipment, specifically puncheons. By heating puncheons, the materials being used in the process become less viscous, reducing their tendency to stick to the equipment surfaces. There are several ways to heat puncheons, including hot water baths, steam heating, electric heating, and induction heating. Other methods to prevent sticking include using non-stick coatings and release agents.
