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 General Information

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Brief Description:

TITAN 900S high-pressure sand-lime brick and block making machine based on a high-capacity single-action hydraulic press with servo-drive for material cart, air-independent hydraulic system, and fully-automatic control system.
Sand-lime brick press is intended for the production of building materials using hydrated lime as the main binding agent with the further bricks’ and blocks’ hardening in autoclaves. In a possible variant of the embodiment, the press can be used with different raw materials for producing paving tiles and bricks.

TITAN 900S sand-lime brick machine can produce the following products:

  • Sand-lime bricks (calcium silicate or silica-sand bricks);
  • Sand-lime blocks (calcium silicate or silica-sand blocks);
  • Paving tiles.

TITAN 900S high-pressure sand-lime brick and block making machine based on a high-capacity single-action hydraulic press with servo-drive for material cart, air-independent hydraulic system, and fully-automatic control system.

Sand-lime brick press is intended for the production of building materials using hydrated lime as the main binding agent with the further bricks’ and blocks’ hardening in autoclaves. In a possible variant of the embodiment, the press can be used with different raw materials for producing paving tiles and bricks.

Advanced sand-lime brick height stability algorithm.

  • We use servo-drive for the material cart which guarantees a very smooth ride, high position control accuracy, and low energy consumption;
  • The special design of the raw materials feeding box which gives us the ability to feed raw materials in a very uniform way with many adjustments;
  • We use the quick mold changing unit integrated into the main pressing machine;
  • Our molds have a detachable design with a changeable lining (plates made of tools steels, tungsten carbide, etc.);
  • We use a proven four-pillar design for the main press frame, which gives us the maximum possible reliability and stiffness;
  • The main cylinder case is made out of one-piece forged steel part for its best quality;
  • We have a separate hydraulic unit for the oil heating, cooling, and cleaning;
  • We use energy-efficient variable adjustment axial piston pumps;
  • We use proportional control hydraulic valves with the feedback for the best possible positioning accuracy;
  • Our hydraulic system is isolated from the outside air which protects it from the dust and moisture;
  • Easy integration of the robotic arm and raw materials preparation control systems into the main control system of the sand-lime press;
  • We use remote assistance and diagnostics system over the Internet;
  • Easy access to most press units for servicing;
  • Flexible clamping force control which protects bricks from damage.

Titan 900S sand-lime brick machine is specifically designed for the mass-production of the sand-lime bricks and blocks. Its material cart has an upper puncheon and pneumatic grippers built-in. It provides the following functions:

  1. Raw materials feeding;
  2. Mold closing and force transfer during pressing;
  3. Green brick clamping after unmolding;
  4. Green brick transporting onto the folding table.

TITAN 900S sand-lime brick presses have a very compact design and they can be installed in workshops with a relatively small height and there no need for a deep pit.

The basis of the sand-lime brick machine accuracy is in using the traditional four-pillar design with very high stiffness of the main frame. In addition, we use pillars for guiding purposes. A proportional control system gives us the ability to achieve a high degree of accuracy not only for all linear movements but also during the pressing process.

Computer-controlled lower puncheon displacement optimizes the compaction process of the mixture, which ensures uniform compaction of the brick over its entire height. Advanced linear position and pressure sensors provide constant feedback in regard to the parameters affecting the product’s quality. For example, the height of the brick and the corresponding force required for compaction of the raw materials are constantly monitored, evaluated, and, if necessary, the corresponding adjustment is automatically made.

Our TITAN 900S sand-lime brick machines are equipped with the robotic arm and pneumatic grippers by default that gives our machines the ability to stack bricks and blocks onto curing wagons in a very accurate manner.  Robotic arms have proprietary control systems with user-friendly interfaces and they can be easily reprogrammed. Main presses are equipped with a special folding table to synchronize the recycling time of the robotic arm and the pressing machine.  To optimize the cycle time the green blocks of two press strokes are taken off by the robot in one working cycle and stacked onto the curing wagon.

By special request, it is possible to order TITAN 900S presses with a conventional conveyor and a gantry robot. The press produces the blocks in two rows. Then the blocks are taken off by the stacking device in four rows (output of two press strokes).

In the design of the main pressing machine, we use quick-exchange cassette molds accompanied by a special molds’ quick-change unit which drastically decreases servicing time.

All our brick machines have Siemens PLC for the computer control over the bricks’ and blocks’ production process. The operating personnel merely carries out monitoring and set-up functions.

Titan control system offers a lot of advantages:

  • Automatic filling height regulation depending on the pressing force.
  • The precise approach of the filling and pressing position is ensured by the hydraulic positioning of the punches.
  • Consideration of special cycles for “defective” blocks.
  • Shorter cycle times and higher block quality due to the optional integrated wagon and block height sensing system.
  • Optional interfaces in several languages to a master control system.
  • The entry of all production data via a central operating terminal using a touch screen.
  • The detailed screen display faults and warnings in plain text.
  • Short setting times by means of production parameters stored in a database.

TITAN brick machines’ advantages:

  • Maximum production capacity for sand-lime brick and block production;
  • High quality of the products;
  • It is possible to produce sand-lime blocks with a height up to 500 mm;
  • High specific pressure on per brick basis during the sand-lime production process;
  • Flexible and easy to program a computer control system based on Siemens PLC;
  • Advanced sand-lime brick height stability algorithm;
  • We use servo-drive for the material cart which guarantees a very smooth ride, high position control accuracy and low energy consumption;
  • The special design of the raw materials feeding box which gives us the ability to feed raw materials in a very uniform way with many adjustments;
  • We use the quick mold changing unit integrated into the main pressing machine;
  • Our molds have a detachable design with a changeable lining (plates made of tools steels, tungsten carbide, etc.);
  • We use a proven four-pillar design for the main press frame, which gives us the maximum possible reliability and stiffness;
  • The main cylinder case is made out of one-piece forged steel part for its best quality;
  • We have a separate hydraulic unit for the oil heating, cooling, and cleaning;
  • We use energy-efficient variable adjustment axial piston pumps;
  • We use proportional control hydraulic valves with the feedback for the best possible positioning accuracy;
  • Our hydraulic system is isolated from the outside air which protects it from the dust and moisture;
  • Easy integration of the robotic arm and raw materials preparation control systems into the main control system of the sand-lime press;
  • We use remote assistance and diagnostics system over the Internet;
  • Easy access to most of the press units for servicing;
  • Flexible clamping force control which protects bricks from damage.
  • Innovations in design. There is a lot of innovations in TITAN 900S design which makes it a unique machine on the market.
  • Versatility. You can produce many kinds of bricks and blocks and pressing machine readjustment will take only a few minutes. 

Our Suppliers

We use components only from trusted suppliers!

  • Proportional Hydraulics – Hengli, Bosh-Rexroth, Parker;
  • Oil Pumps – PV series Yeoshe (Taiwan), Parker (Germany), Yuken (Japan);
  • Electrical Components – Schneider;
  • Power Supplies – Mean Well;
  • Linear Motion Sensors – Senspro;
  • Pressure Sensors – Wika;
  • HID Interface – Weinview;
  • Control System – based on Siemens controller;
  • Electric Motors – Siemens;
  • Piping – DIN 3865/DIN EN ISO 8434-4;
  • Hydraulic Valves – standard ISO 4401.

 Technical Specifications  – TITAN 900S

  • Main frame.

    Cast frame, four-pillar design.

  • Total weight in the standard embodiment, kgs.

    60,000 kgs.

  • Weight of the heaviest part, kgs.

    13,500 kgs.

  • Overall dimensions.

    6000x5500x5300 mm.

  • Pressing.

    Single-action pressing using lower cylinder.

  • Pressing force.

    Maximal – 1,000 ton-force

    Nominal  – 840  ton-force

  • Oil pressure.

    Peak – 31,5 MPa;

    Maximum – 28 MPa;

    Nominal – 25 Mpa.

  • Master cylinder diameter.

    600 mm.

  • Master cylinders’ design.

    Plunger, main case made of single-piece forged steel

  • Additional high-speed cylinders.

    Two high-speed cylinders.

    Cylinders participate in fast movements and in the pressing process.

  • Puncheons’ stroke.

    500 mm.

  • Valves.

    Proportional with feedback (which drastically improve accuracy).

Sand-lime brick and block making machines
  • Main oil pump.

    Energy-efficient PV series variable axial piston.

  • Main pump capacity.

    270-420 l/min.

    *Depends on the main pump installed.

  • Main drive power.

    120 KW.

    *Depends on the main oil pump installed.

  • Recycling time.

    Starts from 10 seconds.

  • Control system.

    Siemens PLC-based, Weinview touchscreen.

  • Movements’ control.

    Magnetostrictive sensor (linear displacement sensor) with an accuracy of + -0.001%.

  • Production capacity.

    Up to 10,000 bricks per hour.

    *Standard bricks in standard conditions.

  • Maximum block size.

    1200x550x450  mm.

     *Press can have modifications with the bigger pressing area.

  • Upon special request can be equipped with:

    • Molds with high wear-resistant lining (tungsten carbide);
    • Conveyor with the gantry robot;
    • Second layer adding system.
  • Oil volume.

    2300 liters.

  • Mold design.

    Cassette type with the changeable lining.

  • Stacking system.

    Based on the robotic arm with adjustable pneumatic clamps.

  TITAN 900S – The Scope Of Application

For the sand-lime brick and block factories.

TITAN 900S series brick presses are recommended for making high-quality sand-lime bricks using lime binding (silica-sand bricks). In separate cases, modifications of TITAN 900S brick presses with heated tables, moulds and punches can also be used to mould ceramic bricks using a semi-dry method. TITAN 900S brick hyper presses have the following advantages:

  1. High performance (comparable to turret presses);
  2. Reliability;
  3. Operation simplicity;
  4. A broad range of press moulds;
  5. High-quality bricks and tiles;
  6. Full automation;
  7. Relatively low investment.

For the paving tiles’ production plants.

TITAN 900SC series hyper presses are recommended for use as a basis for colored pavings tiles’ (DPT) organizing lines.

The main advantages of this press are:

1 Colored double-layer paving tiles’ production possibility;

2 High press performance;

3 Simplicity in formula selection for raw materials;

4 Perfect mixture compaction;

5 Better product quality compared to all known technologies.

6 Full automation possibility.

Briquetting & Compacting Systems.

Machines of the ‘TITAN 900S’ series can be used as briquetting presses for different applications. You can utilize the unsurpassed speed and high pressures generated by them for shaping briquettes of various ore and nonmetallic materials.

TITAN 900S Sand-Lime Brick Machine Video.

 TITAN 900S Sand-Lime Brick Machine Pictures

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