Our company produces equipment for brick manufacturing using high-pressure compaction. Compaction pressures usually are really high – more then 250 kgs/cm2. The process of compaction under such a high pressures called ‘hyperpressing’. Hydraulic presses for brick and block production according to such a technology are called ‘Hyperpresses’.
We offer a wide range of high-pressure machines for the production of facing bricks, façade tiles, chipped decorative bricks, paving slabs and other products made of concrete and with the usage of other binders. TITAN MACHINERY company is the owner of the brand “HYPERPRESS”, under which we produce a large number of different equipment.
Our company produces a wide range of production lines starting from mini-plants for brick making and finishing with fully-automated high-output equipment for the large brickworks including robotic stacking equipment and advanced automation systems.
Below you can find information which can help to choose to the best high-pressure machine for your application.[/ultimate_heading]
High-pressure brick making machines of TITAN “S” series have a relatively simple and reliable design. Brick machines of the TITAN “S” series are single-direction hydraulic presses with the lower position of the master cylinder and high-speed cylinders. The upper puncheon is integrated into the movable material cart. This design is very effective and it can help to achieve an unprecedented forming speed.
Within the framework of this design principle, we developed both small but very fast machines of 80th series that are suitable for the production of facing bricks using Portland cement as the binding material and large brick presses of the 900th series, which are mainly used for the production of sand-lime bricks.
The high-pressure brick machines of TITAN S series are among the most reliable brick machines produced by us. We produce mostly large high-pressure brick and block machines, but in the last few years, in response to the market demand for simple but high-quality machines for the production of bricks, we have created this series of presses.
TITAN ‘D’ high-pressure brick making machines represent hydraulic pressing machines which are based on the principle of symmetric pressing with mutual approaching rams (double pressing machines). This technology ensures the best mixture compaction at the moment.
There are several main technical features of this design:
- Two groups of cylinders – both top and bottom cylinders are used.
- Two groups of cylinders generate the same force.
- Mold pressing is carried out by means of application of the same force both on the top and on the bottom of the product.
- Additional high-speed cylinders are used to speed up the movement of main cylinders.
Double pressing high-pressure brick making machines are specifically recommended by us for the manufacturing of big hollow products where there is the biggest effect based on the advantages of double pressing for mixture compression. All TITAN ‘D’ series brick pressing machines nicely meet the task for the mold pressing of complex shape products: lego-brick, lego-block, high hollowed brick for permanent formwork (Winbrick). Specifically, we would like to dwell on the unique capabilities of our pressing machines related to the manufacturing of the high hollow products (like Winbrick). We could solve problem connected with the compaction of products with the hollowness higher than 60-65%.
TITAN ‘F’ series high-pressure brick making machines have a floating matrix that ensures raw materials compaction which is, in fact, almost identical by its characteristics to classical symmetrical pressing with mutual approaching rams. Master cylinder and high-speed cylinders are arranged at the top; stationary mating punch is at the bottom. The matrix has its own drive that provides both pressing-out while formwork removal and movement to position for matrix filling in with raw materials.
High-pressure brick making machines with floating matrix are used mainly while manufacturing of silica bricks, refractory bricks, and other materials. Good quality of raw materials compaction and relatively high operational speed are the key benefits of this design.
TITAN ‘W-series’ high-pressure tile making machines are one-side pressing machines with the top arrangement of the master cylinder and high-speed cylinders. Other design features of these pressing machines are:
- Utilizing of so-called ‘wet-concrete’ technology.
- Mold pressing is carried out on the lower fixed puncheon which is covered with filtering material.
- Discharge must be made on the pallet (steel, ceramic or plastic one).
- It is possible to produce two-layered products with the special modification of this machine.
TITAN ‘W-series’ high-pressure tile making machines are simple and proven pressing machines for forming concrete roofing tiles, terrazzo tile, paving slab, curbstones. Such pressing machines have a simpler design which gives advantages – possibility to produce of two-layered products and weaknesses – the necessity of pallets and second best quality of products.
|TITAN 80S||TITAN 80L||TITAN 80D||TITAN 240D||TITAN 400 D||TITAN 600 D||TITAN 900F||TITAN 130W||TITAN 320W|
|Extreior facade tile 250*65*20 mm||●||●||●||●||●||●|
|Exterior facade brick 250*60*65 mm||●||●||●||●||●||●||●|
|Solid brick 250*120*65 mm||●||●||●||●||●||●||●|
|Hollow brick 250*120*65 mm||●||●||●||●||●||●||●|
|Winbrick (brick for permanent formwork) 240*125*65 mm||●||●||●||●||●||●|
|Lego-brick 250*125*65 mm||●||●||●||●||●||●|
|Block 390*190*150 mm||●||●||●||●|
|Paving tile 200*100*60 mm||●||●||●||●||●||●||●|
|Concrete roofing tile||●||●|