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TITAN High-Pressure Brick, Block, and Paver Machines
TITAN MACHINERY produces high-pressure brick manufacturing equipment using “hyperpressing” technology, which applies compaction pressures of over 250 kgs/cm2. This technology offers numerous benefits, including increased strength and durability, reduced waste, and faster production times.
Our “HYPERPRESS” brand offers a wide range of equipment for producing facing bricks, façade tiles, chipped decorative bricks, paving slabs, and other products, with options ranging from mini-plants to fully-automated high-output equipment for large brickworks. Our equipment is known for its advanced automation systems, robotic stacking equipment, and other unique features that make it stand out from competitors’ products.
Our company offers a wide range of production lines for brick making, from compact mini-plants to fully-automated high-output equipment for large brickworks. Our equipment is capable of producing a variety of bricks and other products made of concrete and other binders, including facing bricks, façade tiles, chipped decorative bricks, and paving slabs. Our mini-plants are designed for small-scale production, while our fully-automated equipment is suitable for large-scale brickworks that require high output and efficiency.
Our production lines use high-pressure compaction technology, which ensures the quality and durability of the bricks produced. The equipment is designed for easy operation and maintenance, and includes advanced automation systems and robotic stacking equipment that optimize the production process and minimize labor costs. With our production lines, customers can expect high-quality, cost-effective brick production that meets their specific needs and requirements.
More Information on TITAN Brick Machines
High-pressure brick making machines of TITAN ‘S’ series have a relatively simple and reliable design. Brick machines of the TITAN ‘S’ series are single-direction hydraulic presses with the lower position of the master cylinder and high-speed cylinders. The upper puncheon is integrated into the movable material cart. This design is very effective and it can help to achieve an unprecedented forming speed.
Within the framework of this design principle, we developed both small but very fast machines of the 80th series that are suitable for the production of facing bricks using Portland cement as the binding material and large brick presses of the 900th series, which are mainly used for the production of sand-lime bricks.
The high-pressure brick machines of TITAN ‘S’ series are among the most reliable brick machines produced by us. We produce mostly large high-pressure brick and block machines, but in the last few years, in response to the market demand for simple but high-quality machines for the production of bricks, we have created this series of presses.
TITAN ‘D’ high-pressure brick making machines represent hydraulic pressing machines which are based on the principle of symmetric pressing with mutual approaching rams (double pressing machines). This technology ensures the best mixture compaction at the moment.
There are several main technical features of this design:
- Two groups of cylinders – both top and bottom cylinders are used.
- Two groups of cylinders generate the same force.
- Mold pressing is carried out by means of application of the same force both on the top and on the bottom of the product.
- Additional high-speed cylinders are used to speed up the movement of main cylinders.
Double pressing high-pressure brick making machines are specifically recommended by us for the manufacturing of big hollow products where there is the biggest effect based on the advantages of double pressing for mixture compression. All TITAN ‘D’ series brick pressing machines nicely meet the task for the mold pressing of complex shape products: lego-brick, lego-block, high hollowed brick for permanent formwork (Winbrick). Specifically, we would like to dwell on the unique capabilities of our pressing machines related to the manufacturing of high hollow products (like Winbrick). We could solve problems connected with the compaction of products with the hollowness higher than 60-65%.
TITAN ‘F’ series high-pressure brick-making machines have a floating matrix that ensures raw materials compaction which is, in fact, almost identical by its characteristics to classical symmetrical pressing with mutual approaching rams. Master cylinder and high-speed cylinders are arranged at the top; stationary mating punch is at the bottom. The matrix has its own drive that provides both pressing-out while formwork removal and movement to position for matrix filling in with raw materials.
High-pressure brick making machines with the floating matrix are used mainly while manufacturing silica bricks, refractory bricks, and other materials. Good quality of raw materials compaction and relatively high operational speed are the key benefits of this design.
High-pressure brick and tile making machines of TITAN ‘B’ series are a unique proposal on the market at the moment. The design of these machines is protected by several patents.
TITAN ‘B’ tile machines can produce big size two-layer tiles. For decorative upper layer more high-end materials can be used while the lower layer can be made of cheap materials. Air evacuation can be completed during compression together with water infiltration.
TITAN ‘B’ double-action presses can produce tiles with different thicknesses without changing the mold and dosing bin by simple readjustment of the feeding height using PLC control.
TITAN ‘B’ high-pressure tile making machines can be used for large flooring and facade tiles manufacturing.
TITAN ‘W-series’ high-pressure tile making machines are one-side pressing machines with the top arrangement of the master cylinder and high-speed cylinders. Other design features of these pressing machines are:
- Utilizing of so-called ‘wet-concrete’ technology.
- Mold pressing is carried out on the lower fixed puncheon which is covered with filtering material.
- Discharge must be made on the pallet (steel, ceramic, or plastic one).
- It is possible to produce two-layered products with the special modification of this machine.
TITAN ‘W-series’ high-pressure tile making machines are simple and proven pressing machines for forming concrete roofing tiles, terrazzo tile, paving slab, curbstones. Such pressing machines have a simpler design which gives advantages – the possibility to produce two-layered products and weaknesses – the necessity of pallets and the second-best quality of products.
Choose the right model of the brick or block making machine for your application
|TITAN S||TITAN SH||TITAN SC||TITAN SB||TITAN D||TITAN DH||TITAN DHC||TITAN B||TITAN F||TITAN FH||TITAN FS||TITAN FR||TITAN FRM||TITAN W|
|Exterior Facade Tile||●||●||●||●||●||●||●||●|
|Winbrick – Brick With High Void to Fill Ratio||●||●||●|
|Block 390*190*150 мм||●||●||●|
|Concrete Roofing Tile||●|
Brick and Block Machines Classifications
|The main types of pressing equipment produced by our company with an explanation related to the principle of operation of the presses and general information.|
|TITAN ‘S’ Series||TITAN ‘D’ Series||TITAN ‘F’||TITAN ‘W’||TITAN ‘B’|
|Design of the Main Pressing Machine||Single-Action Pressing with a lower position of the main pressing cylinder||Double-Action Pressing Simmetric with Mutually Approaching Rams||Double-Action Pressing with Floating Table||Filtering Pressing (Wet Concrete)||Double-Action Blotter Pressing with Two Layers (wet and dry).|
|Notes related to the compression type||Classic Scheme||Classic Scheme||Classic Scheme||Original Scheme||Original and Patent Protected Scheme|
|Technological Pallets||No||No||No||Yes||Depends on Tile Thickness|
|Advantages||High Speed. Good Accuracy. Overall Simplicity.||High Products’ Quality. It is possible to produce interlocking bricks and blocks.||High Products’ Quality. It is possible to produce interlocking bricks and blocks.||The best compression quality. It is possible to produce big tiles.||The best compression quality. It is possible to produce big tiles with two layers. No need for water draining.|
|Drawbacks||It is impossible to produce interlocking bricks and blocks.||Larger Investment.||Unmolding can be affected when highly-adhesive materials used.||Technological Pallets needed.||Larger Investment.|
|Hollow Bricks and Blocks||Yes||Yes||Yes||No||Yes|
|Hollow Bricks and Blocks with Closed Bottom||Yes||Yes||No||No||Yes|
|Interlocking Blocks and Bricks||No||Yes||Yes||No||Yes|
|Big Size Tiles||No||Yes||No||Yes||Yes|
|Brand Name||Compression Force||Series||Explanation||Modifications|
|TITAN||80||S||S – Single-action pressing refers to a type of press operation where the pressing force is applied only in one direction. In other words, the ram or plunger moves in a single direction to apply pressure to the material being processed. They are also known as single-stroke presses, since the ram makes only one stroke or movement during each cycle.||H – ‘High’ – for high blocks and panels|
|240||D||D – Double-action presses refer to a type of press operation where pressing force is applied in two directions, typically in opposite directions. These presses have two rams or plungers that move towards each other, pressing the material being processed between them. Double-action presses are commonly used in the production of products that require more complex shaping or forming. They are often automated and can perform multiple operations in a single cycle. Double-action presses offer several advantages over single-action presses, including better raw materials compaction, and the ability to form more complex shapes.||R – ‘Refractory’ – for firebricks|
|400||F||F – Floating table presses are a type of hydraulic press that use a table that is not directly fixed to the press frame. Instead, the table floats on a cushion of oil (hanging on hydraulic cylinders), allowing it to move freely in all directions. This design feature allows for better compaction of raw materials, ability to form more complex shapes, and ability to adjust to any misalignment or unevenness in the press tooling.||RM – ‘Refractory Mandrell’ – for firebricks with big holes|
|600||W||W – A wet concrete press is a type of hydraulic press used in the production of concrete products such as terrazzo tiles, roofing tiles, and pavers. The press operates by compacting wet concrete mix in a mold or form using a hydraulic ram or piston. Wet concrete is poured into the mold, and then the press applies pressure to the concrete to form it into the desired shape. The excess water is forced out through the filter plates, leaving behind a solid, uniform mixture that is ready to be molded.|
Once the excess water has been filtered out, the mixture is then moved to a hydraulic tile press, where it is molded into the desired tile shape. The terrazzo tile filter press is an important part of the terrazzo tile manufacturing process, as it helps to ensure that the final product is uniform and of high quality.
|M – ‘Mandrel’ – for moving mandrel|
|900||DB||DB – A filter press with dual concrete layers is a specialized type of press that is designed to create high-quality concrete products. The press is equipped with two layers of concrete – a wet layer and a semi-dry layer. The wet layer is poured onto the press, and the semi-dry layer is then placed on top of the wet layer or vice-versa.|
During the compaction process, the press exerts pressure on the two layers of concrete. As a result of this pressure, water is filtered from the wet layer into the semi-dry layer, leaving the wet layer uniformly moist. This process ensures that the concrete product is of high quality and has uniform moisture content throughout.
The dual layer filter press is commonly used for producing a variety of concrete products, such as paving stones, roof tiles, and decorative concrete items.
|S – ‘Salt’ – for salt briquettes|
|1300||C – ‘Ceramic’ – for ceramic products|
|2000||*other options are possible||*other options are possible|
|Coding Example – TITAN600FR (Press with 600 ton-force with floating table design for firebrick manufacturing)|
We use components only from trusted suppliers!
- Proportional Hydraulics – Hengli, Bosh-Rexroth, Parker;
- Oil Pumps – PV series Yeoshe (Taiwan), Parker (Germany), Yuken (Japan);
- Electrical Components – Schneider;
- Power Supplies – Mean Well;
- Linear Motion Sensors – Senspro;
- Pressure Sensors – Wika;
- HID Interface – Weinview;
- Control System – based on Siemens controller;
- Electric Motors – Siemens;
- Piping – DIN 3865/DIN EN ISO 8434-4;
- Hydraulic Valves – standard ISO 4401.