Do You Have A Project Related To Materials Dosing And Weighing?
Equipment for raw materials’ transportation and dosing
Our company supplies a complete set of equipment for weighing and volumetric dosing of different types of raw materials:
- Proportioning bin;
- Strain-gauge belt conveyors;
- Auger conveyors (augers);
- Cement scales;
- Pigment and dry additives batch meters;
- Water batch meters (flow meters and water scales);
- Batch meters of additives dissolved in water.
Precise dosing of components is the key if the high-quality of ready-made products (bricks, blocks, and paving slabs).
Solutions for the automatic dosing of inert materials, water, pigments, and cement.
Proportioning bin (batch-weighing plant)
We produce weighing dosing stations in a large variety – from one bin to five or more bins.
At customer’s request, our company can produce a large-sized batch-weighing plant that can hold several hundred tons of raw materials.
Key technical parameters
|Weighing volume||Weighing accuracy||Dosing cycle|
|Number of bins|
TITAN – EL 800
2, 3, 4
TITAN – EL 1200
2, 3, 4
TITAN -PL 1200
TITAN -PL 1600
TITAN -PL 2400
TITAN -PL 3200
TITAN -PL 4800
3, 4, 5
We produce belt conveyors of different lengths, widths, and belt shapes.
Types of belt conveyors:
According to the type of path there can be the following conveyors:
- Horizontal belt conveyors
- Inclined belt conveyors
- High-inclined belt conveyors
- Variable-angle conveyors
- Z-shaped belt conveyor
- L-shaped belt conveyor
- V-shaped belt conveyors
According to the type of bearing surface there can be the following conveyors:
- Conveyors with the straight smooth belt surface
- Tray belt conveyors and transporters
- Conveyors with separating plates (cross bars) on the belt
- Conveyors with sidewalls (boards) on the belt
- Modular conveyors with modular belt
We manufacture conveyor worms (conveyor screws) with different feed lengths.
The screw is a rod with a solid helical surface along the longitudinal axis. The screw (conveyor worm or conveyor screw) is a working component of a mechanism designed to transport cargo by moving along a rotating screw surface inside the pipe.
The screw is a conveying device for loose, small-lump, dusty, and powdery materials.
Our company manufactures scales that allow you to highly accurately weigh cement, lime, and other binding materials.
In order to ensure safety standards in terms of air cleanliness in the industrial site, we recommend installing a cement scale together with screw conveyors. The closed-circuit in which the transportation of loose raw materials is performed ensures low dustiness in the room.
Pigment and dry additives batch meters
We are glad to introduce you solutions for batching pigments and other additives.
The installation of automatic pigment batch systems is reasonable if you have a high consumption (when arranging high-performance batch stations) or with continuous pigment supply in continuous systems.
We implement automatic batching of pigment either using small-diameter screw batch meters or by arranging systems based on syringe batch meters in which the pigment is dosed as a suspension in water. Each of the systems has its own advantages and disadvantages.
The problem of water batching is one of the most important and difficult to solve in the production of high-quality concrete and mixtures based on other binders.
The decision about the needed amount of water is made after measuring water content either in the mixture itself or in its components (inert materials). The water content is measured with microwave moisture meters (microwave moisture sensors) designed by us.
After the moisture content of the mixture is determined, one can additionally moisten the mixture to the required parameters. The amount of water that has to be added to the mixture is measured either using flow meters (ultrasonic or mechanical flow meters) or using volumetric or weight water batchers.
Installation of special sprayers solves the problem of even water spraying.
Automation of the raw material batching process
We manufacture equipment for weighing and volumetric dosing of raw materials for their preparation for mixing.
Our complexes for the batching of inert materials, binders (cement or lime), pigments, and water are operated by Siemens and Schneider industrial controllers.
Operation flexibility allows you to accurately batch both small amounts of materials and complex mixtures, which consist of 5 or more components. Our batching control systems allow you to automatically organize both the batching process and time it with the processes of mixing and molding products.
We use components only from trusted suppliers!
- Proportional Hydraulics – Hengli, Bosh-Rexroth, Parker;
- Oil Pumps – PV series Yeoshe (Taiwan), Parker (Germany), Yuken (Japan);
- Electrical Components – Schneider;
- Power Supplies – Mean Well;
- Linear Motion Sensors – Senspro;
- Pressure Sensors – Wika;
- HID Interface – Weinview;
- Control System – based on Siemens controller;
- Electric Motors – Siemens;
- Piping – DIN 3865/DIN EN ISO 8434-4;
- Hydraulic Valves – standard ISO 4401.