Our company manufactures automatic manipulators (stacker robots, industrial robots) for stacking of bricks, construction blocks and other articles.
When solving the problem of automated stacking of final products, we take two main approaches:
- Systems on the basis of robotic arm (manipulator robot, industrial robot) of third-party design (Kuka, ABB, Fanuc Robotic, Kawasaki, Motoman).
- Systems on the basis of TITAN ZORG gantry manipulators of our own construction.
Main sphere of application of the TITAN stackers based on industrial robots (robotic arms) is automation of small-size concrete articles (bricks, construction blocks, paving slabs) production. We use robots of reliable manufacturers that made a good showing in the robotics market.
TITAN brick layers can be perfectly integrated with hyperpresses of our manufacture. We can also supply brick stacking robots equipped with a kit of grips for brick presses of third-party producers.
Our company uses industrial robots produced by top-level world manufacturers
The TITAN MACHINERY company has developed and implemented individual solutions for application of robots to various branches of industry concerned with construction materials production. Our attention is concentrated on automation of hyperpresses for manufacture of bricks, construction blocks and paving slabs. Our industrial robot-stackers can be used for automation of silicate mills, in ceramic industry and in production of small-size concrete articles.
For large brick production factories (silicate production, ceramic bricks production) we usually offer reliable 4axis 450-500 kg maximum load robot-stackers; for production of facing bricks and tiles – 6axis concatenated robots. Industrial 4axis delta-robots are used to solve problems of final products packing.
When shifting to another design of the products, quick readjustment of grips or replacement of clamshell (assembled unit of grips) is possible.
Robots employed at the brick production are subject to extreme dust and dirt influence that requires high reliability of the robots.
We use industrial robots manufactured by Kuka, ABB, Fanuc and so on.
KUKA Robotics, ABB, Fanuc companies specialize in robotics and automation technology branches and are among the leading producers of industrial robots. The wide choice of robots of these companies’ manufacture includes nearly all classes of carrying capacity and types, thus allowing the company to establish standards of human-with- robot cooperation.
Our company provides installation of brick stacking robots and equips them with special pneumatic grips of our own design.
The grip unit is usually manufactured of light alloys. In case of necessity we also design grip units that allow to do additional grouping of articles and rotate them by 90 degrees.
Specialists of our company accomplish the programming of robot-stackers and integrate them into the whole system of final products transportation.
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Подробное описание и технические характеристики
Application of robots in the production of bricks and construction blocks gives a number of advantages, in particular:
- labour productivity increase (because of the opportunity to use the equipment in three or four shifts in 365 days of the year);
- production costs decrease and raising of the competitive capacity;
- conservation of the equipment and production facilities;
- improvement of final products quality due to better accuracy of technological operations;
- elimination of human factor effect in conveyor production, and by monotonous operations that need high accuracy;
- exclusion of harmful factors that could influence on the personnel;
- reduction of capital investment pay-back period.
Use of industrial robots gives certain advantages when stacking bricks and construction blocks (organizing the transportation of final products):
- an industrial stacking robot has a big number of freedoms – up to 6, 7 or more, what allows to grip, overturn and move along complicated trajectories;
- an industrial robot guarantees the highest precision that often can be superfluous for stacking bricks, construction blocks and other articles;
- an industrial brick stacking robot ensures very high speed of stacking;
- a brick robot-manipulator can be used for making a complicated brick layer bonding;
- a stacking robot after-equipped with sensors can be employed for introducing articles height corrections in the dynamic mode.
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