Raw Material Transportation and Batching Equipment

Our company supplies a complete set of equipment for weight and voluminal batching of different raw materials:

  • Measuring hoppers
  • Cement weighers
  • Strain senor belt conveyors
  • Worm conveyors
  • Pigment and dry additives batchers
  • Water measuring units (flow meters and water balances)
  • Batchers of additives dissolved in water

The exact batching of components is guarantee of the stably high-quality final product (bricks, construction blocks and paving slabs).

Automated Batching Techniques for Inert Materials, Water, Pigments and Cement

Measuring Hoppers (Weight Batching Stations)

We produce a wide range of weight batching stations – from one hopper to five or more hoppers.

By request of the client, our company can produce big batching stations that can accommodate several hundred tons of raw material.

Main specifications

 

Model Weighing
volume
Weighing
precision
Batching
cycle
Power
(kW)
Measuring
method
Unloading
method
Quantity of
hoppers

TITAN – EL 800

800

±2

72

2.2×3

Electronic

scales

Electric

2, 3, 4

TITAN – EL 1200

1200

±2

72

2.2×3+3

Electronic

scales

Electric

2, 3, 4

TITAN -PL 1200

1200

±2

72

4

Electronic

scales

Pneumatic

3, 4

TITAN -PL 1600

1600

±2

72

5.5

Electronic

scales

Pneumatic

3, 4

TITAN -PL 2400

2400

±2

72

7.5

Electronic

scales

Pneumatic

3, 4

TITAN -PL 3200

3200

±2

72

7.5

Electronic

scales

Pneumatic

3, 4

TITAN -PL 4800

4800

±2

72

11

Electronic

scales

Pneumatic

3, 4, 5

Belt Conveyors

We produce belt conveyors of various length, width and belt profile.

Belt conveyors:

according to channel type:

Горизонтальные ленточные конвейеры

  • Horizontal belt conveyors
  • Inclined belt conveyors
  • High-angle belt conveyors
  • Adjustable tilting angle conveyors
  • Z-shaped belt conveyors
  • L-shaped belt conveyors
  • V-shaped belt conveyors

according to load-bearing surface type:

  • Straight smooth belt conveyors
  • Grooved belt conveyors and transporters
  • Partitioned (cross-barred) belt conveyors
  • Corrugated border belt conveyors
  • Modular belt conveyors

Worm Conveyors

We produce worm conveyors (conveyor screws) of various delivery length.

Worm is a rod with continuous helical surface along the longitudinal axis. Worm (or worm conveyor, screw conveyor) is an executive device of mechanism intended for transportation of load by travel along the rotating helical surface inside of a tube.

Worm is a device for transportation of loose, small-sized, pulverized, powder-like materials.

Cement Weighers

Our company produces weighers that allow to weigh cement, lime and other bonding materials with high accuracy.

For keeping production area air purity safety standards, we recommend to install cement weighers together with worm conveyors. The closed circuit of loose raw material transportation guarantees low dustiness in the production area.

Pigment and Dry Additives Batchers

We offer to your attention a number of solutions for batching of pigments and other additives.

Installation of automated pigment batching systems is not unreasonable in cases of large consumption of pigments (when constructing highly productive batching stations) or by continuous feeding of pigment in continuous action systems.

We ensure the automated batching of pigments either with small diameter worm batchers or by the organization of systems based on spray batchers where the pigment is batched as a suspension in water. Each system has its own advantages and drawbacks.

Batching of Water

The problem of batching of water is one of most important and difficult problems in the production of high-quality concretes and mixtures on the base of other bonding materials.

This problem can be solved after the content of water is measured either in the mixture as a whole or in the components (inert materials) of the mixture. The content of water is measured with microwave hydrometers (microwave humidity sensors) our own design.

After the humidity of the mixture is determined, it becomes possible to moisten it in addition up to the required parameters. The amount of water to be added into the mixture is measured either with flow meters (ultrasound or flow mechanical) or with volume or weight water batchers.

The problem of uniform water dispersion is solved with installation of special sprayers.

Raw Material Batching Process Automation

We produce equipment for weight and volume batching of raw material for its preparation for mixing.

Our inert and bonding (cement or lime) material, pigment and water batching complexes are controlled by Siemens and Schneider industrial controllers.

The flexibility of control allows to organize precise batching both of small material quantities and of complex mixtures that contain 5 or more components. Our systems of batching control allow to organize automated process of batching and to coordinate it with mixing and moulding processes.

Key words: inert material batchers, concrete, concrete mixing plants, weight batching, hyperpress, hyperpressing, equipment for production of bricks and construction blocks.